Welding Guns: Gas Cooled vs. Water Cooled

Discover how cooling design impacts duty cycle, consumable life, and operator comfort
December 2025
By: WESLEY DONETH

It is hard to imagine, but the patents for what would become gas metal arc welding (GMAW) were issued nearly 100 years ago, introducing the first concepts of a GMAW gun. Since then, the gun has evolved and remains a workhorse of the arc welding industry.

The development and application of GMAW guns in industry revolve around two primary design types: gas cooled (often referred to as air cooled) and water cooled. Water-cooled guns typically use a mixture of water and coolant that offers freeze protection and h..

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