| Metal | Welding Type | Shielding Gas | Advantages |
| Aluminum | Manual Welding | Argon | Better arc starting,cleaning action and weld quality; lower gas consumption. |
| and Magnesium | | Argon-Helium | High welding speeds possible. |
| | Machine Welding | Argon-Helium | Better weld quality, lower gas flow than required with straight helium. |
| | | Helium (DCSP) | Deeper penetration and higher weld speeds than can be obtained with helium. |
| Carbon Steel | Manual Welding | Argon | Better pool control, especially for position welding. |
| | Machine Welding | Helium | Higher speeds obtained than with argon. |
| Stainless Steel | Manual Welding | Argon | Permits controlled penetration on thin-gauge material (up to 14 gauge). |
| | Machine Welding | Argon | Excellent control of penetration on light-gauge materials. |
| | | Argon-Helium | Higher heat input, higher welding speeds possible on heavier gauges.
|
| | | Argon-Hydrogen | Prevents undercutting, produces desirable weld contour at low current (up to 35% H2) levels, requires lower gas flows.
|
| | | Argon-Hydrogen (up to 35% H2) | Prevents undercutting, produces desirable weld contour at low current levels, requires lower gas flows.
|
| | | Argon-Hydrogen-Helium | An excellent selection for high-speed tube mill operation.
|
| | | Helium | Provides highest heat input and deepest penetration.
|
| Copper,Nickel, and Cu-Ni alloys | | Argon | Ease of obtaining pool control, penetration and bead contour on thin-gauge metal.
|
| | | Argon-Helium | Higher heat input to offset high heat conductivity of heavier gauges.
|
| | | Helium | Highest heat input for welding speed on heavy metal sections.
|
| Titanium | | Argon | Low gas flow rate minimizes turbulence and air contamination of weld; improves heat-affected zone. |
| | | Helium | Better penetration for manual welding of thick sections (inert gas backing required to shield back of weld against contamination).
|
| Silicon-Bronze | | Argon | Reduces cracking of this "hot short" metal. |
| Aluminum-Bronze | | Argon | Less penetration of base metal. |