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 RWMA - RESISTANCE WELDING MANUFACTURING ALLIANCE
RWMA Articles and
Research Papers



The following articles and research papers were published in the Welding Journal and are available.




Welding Journal Articles

March 2007
Sturdy Exam Tables Rely on Robotic Welding
The fabrication of a newly designed medical examination table goes smoothly with robotic resistance welding...continue reading

SUPPLEMENTS
Influence of Lubricants on Electrode Life in Resistance Spot Welding of Aluminum Alloys
A lubricant was found that almost doubles the eelectrode life of a nonlubricated surface...continue reading

Estimation of Weld Quality in High-Frequency Electric Resistance Welding with Image Processing
An algorithm was developed to use miage data to predict spot weld quality...continue reading

February 2007
Reducing Resistance Welding Costs
An organized approach and detailed analysis are needed to achieve real resistance welding cost savings...continue reading

Inspecting RSW Electrodes and Welds with Laser-Based Imaging
The use of various types of optical sensors for inspecting RSW electrodes and welds was studied...continue reading

Making Resistance Spot Welding Safer
Practical soulutions are proposed to help operators avoid injuries from spot welding machines...continue reading

Reducing Shrinkage Voids in Resistance Spot Welds
A study was conducted to help develop practical techniques to reduce shrinkage voids and decrease the potential for interfacial fracture in resistance spot welds...continue reading
August 2006
Single-Sided Resistance Spot Welding for Auto Body Assembly
Hyundai Motor Co. explores use of single-sided resistance spot welding for difficult to access parts...continue reading

Resistance Spot Welding of Coated High-Strength Dual -Phase Steels
Advanced high-strength steels offer automobiles the advantages of higher strength and greater fuel efficiency...continue reading
January 2005
AC or DC for Resistance Welding Dual-Phase 600?
Dual-Phase 600's formability, capacity to absorb crash energy, and fatique resistance make it a desirable...continue reading

Trends in Aluminum Resistance Spot Welding for the

Auto Industry
Resistance spot welding is the primary joining technique employed in steel automotive structures because it is...continue reading
July  2005
Power Supply Designed for Small-Scale Resistance Spot Welding
Resistance spot welding (RSW) is one of the welding processes that involves the joining of two or more...continue reading

Welding Journal Research Papers

Characterization of Dynamic Mechanical Properties of
Resistance
Welding Machines
A test was devised to determine basic, independent machine parameters to help in the development of a model for predicting the mechanical dynamics of a resistance welding machine
BY P. WU ET AL.

Development of Requirements for Resistance Spot Welding Dual-Phase (DP600) Steels Part 1 — The Causes of
Interfacial Fracture

Weld fracture was investigated in relation to weld parameters and steel sheet characteristics
BY M. MARYA and X. Q. GAYDEN

Development of Requirements for Resistance Spot Welding Dual-Phase (DP600) Steels Part 2: Statistical Analyses and Process Maps
Weld diameter proved to be the primary factor influencing type of weld fracture
BY M. MARYA AND X. Q. GAYDEN

An Experimental Study Determines the Electrical Contact Resistance in Resistance Welding
Gleeble® machine experiments evaluated the influence of pressure, temperature, and metal properties on resistance welding
BY QUANFENG SONG, WENQI ZHANG, AND NIELS BAY

Penetrator Formation Mechanisms during High-Frequency Electric Resistance Welding
The cause of a weld defect in steel pipe manufacture is identified BY J.-H. CHOI, Y. S. CHANG, C.-M. KIM, J.-S. OH, AND Y.-S. KIM

Expulsion Prediction in Resistance Spot Welding
A model is proposed for predicting expulsion in resistance spot welding BY J. SENKARA, H. ZHANG, AND S. J. HU

Resistance Spot Welding of Aluminum Alloy to Steel with Transition Material — From Process to Performance —
Part I: Experimental Study
Weld strength, failure mode, and fatigue life were compared with self-piercing rivets of the same dissimilar metals combination
BY X. SUN, E. V. STEPHENS, M. A. KHALEEL, H. SHAO, AND M. KIMCHI

Resistance Spot Welding of Aluminum Alloy to Steel with Transition Material — Part II: Finite Element Analyses of
Nugget Growth

An aluminum-clad steel transition layer can be used in forming a structural weld between aluminum and steel parts
BY X. SUN AND M. A. KHALEEL

Theoretical Analysis of Welding Characteristics during Resistance Mash Seam Welding of Sheet Steels
Surface strains and approximate thermal cycles can be easily calculated for resistance mash seam welding and used to infer joint quality.
BY J. E. GOULD

Effects of Electrode Degradation on Electrode Life in Resistance Spot Welding of Aluminum Alloy 5182
Degradation of electrode tip faces increased the contact area at the electrode/sheet interface, which resulted in an undersized nugget at the sheet/sheet interface.
BY S. FUKUMOTO, I. LUM, E. BIRO, D. R. BOOMER, AND Y. ZHOU

Analysis of Aluminum Resistance Spot Welding Processes Using Coupled Finite Element Procedures
Incrementally coupled finite element procedures that simulate the resistance spot welding process are suitable for analyzing a variety of important weld parameters.
BY X. SUN AND P. DONG

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