86th Annual Convention Professional Program Listing
Tuesday, April 26, 2005
Afternoon Sessions: 2:00 p.m. – 5:00 p.m.
Session 1: Process Development,
Diagnostics & Controls 1
Dallas Convention Center, Room C142
Chair: Pat Hochanadel, Los Alamos National Laboratory;
Charlie Robino, Sandia National Laboratories
Professional Program Home
| Table
of Contents
A2:00
PM Effective
Process Parameter And Welding Distortion Control In Robotic Shielded
Metal Arc Welding
by P. Ranjith, Heavy Vehicles Factory; and Dr. S.
Suresh, Welding Research Institute
B2:35
PM Program On
Automation Of Bridge Fabrication
by Dr. Tom Siewert, National Institute of Standards
& Technology; and Krishna Verma, FHWA
C3:10
PM Process
Investigation For Precision Fillet Welding Lightweight Ship Structures
by Dr. Dennis Harwig, Joe Dierksheide, Edison
Welding Institute; Nick Evans, Northrop Grumman Corporation; and Dr. T.
D. Huang, Litton Avvondale Industries
D3:45
PM Development of
High Quality Orbital GTAW For Aluminum Process Piping
by Ian D. Harris, Edison Welding Institute
E4:20
PM Waveform-Controlled
Tandem AC/AS SAW for High Productivity Welding of HSLA 100
by Dr. Bing Zheng, Mr. Bruce Green, Dr. Dennis
Harwig, Mr. Larry Brown, Edison Welding Institute
Session 2: Structures & Properties of
Welds 1
Dallas Convention Center, Room C147
Chair: Tom Lieneart
A2:00
PM Development of
Weldable, Corrosion-Resistant Fe-Cr-Al Weld Overlays
by Mr. Jonathan R. Regina, Dr. John N. DuPont, Dr.
Arnold R. Marder, Lehigh University
B2:35
PM Issues Related
To Specifying Post Weld Heat Treatments For 9C-1Mo-V Steels
by Dr. Michael Santella, Dr. Robert W. Swindeman,
Oak Ridge National Laboratory
C3:10
PM Alloy
Development of a Robust Filler Metal For The Superaustenitic Stainless
Steel Al-6xn
by Mr. Matthew J. Perricone, Timothy D. Anderson,
Dr. John N. DuPont, Mr. David Fischer, Lehigh University
D3:45
PM High Strength
Steel Welding with Yttrium And Fluoride Containing Consumables
by Mr. Craig Clasper, Mr. Justin Chandler, Dr.
Stephen Liu, Dr. Glen Edwards, Colorado School of Mines
E4:20
PM Weld Metal
Chemistry of Underwater Wet Welds with Cellulosic Grade Electrodes
by Mr. Faustino Perez-Guerrero, Dr. Stephen Liu,
Colorado School of Mines
Wednesday, April 27, 2005
Morning Sessions: 9:00 a.m. – Noon
Session 3: Process Development,
Diagnostics & Controls 2
Dallas Convention Center, Room C142
Chair: Howard Ludewig, Caterpillar Inc.
A9:00
AM A Novel
High-Frequency Switching DC Power Supply For Small Scale Resistance
Spot Welding
by Jun Lin, Dr. Lyndon J. Brown, University of
Western Ontario
B9:35
AM Electrode
Degradation Identification In Resistance Spot Welding By Intellingent
Machine Learning
by Dr. Lyndon J. Brown, Dr. Jin Xiao, University of
Western Ontario
C10:10
AM Dynamic Factors
Contributing To Buckling and Birdnesting During GMAW Wire Feeding
by Mr. Toby M. Padilla, Dr. David R. Munoz, Dr. John
R. Berger, Colorado School of Mines; Mr. Timothy P. Quinn, National
Institute of Standards and Technology; and Dr. Ronald Rorrer,
University of Colorado-Denver
D10:45
AM The
Experimental Approach on the Process-Integrated Quality Assurance in
Pulsed GMA Welding of Al-Mg Alloys
by Dr. S. Rajasekaran, Vel Multimedia Engineering
College
E11:20
AM Parameter
Characterization Of Mechanically Controlled Pulsed Short Circuit GMAW
by Mr. Cameron Boyd, Mr. Joe Dierkshide, Dr. Dennis
D. Harwig, Edison Welding Institute
Session 4: Structures & Properties of
Welds 2
Dallas Convention Center, Room C147
Chair: Mike Santella, Oak Ridge National Laboratories
A9:00
AM Structure and
Defects In Single Crystal Ni-Base Superalloy Welds
by Dr. Oleg Barabash, Dr. John M. Vitek, Dr. Suresh
S. Babu, Dr. Stan A. David, Oak Ridge National Laboratory
B9:35
AM HAZ
Micro-Fissuring In GTA Welded Inconel 738 LC Superalloy
by Dr. M. C. Chaturvedi, K. Banerjee, N. L.
Richards, University of Manitoba
C10:10
AM Liquation
Cracking in Full-Penetration Al-Si Welds
by Guoping Cao, Dr. Sindo Kou, University of
Wisconsin - Madison
D10:45
AM Thermomechanical
Testing Of Nickel Base Superalloy Single Crystals
by Dr. Suresh S. Babu, Oak Ridge National
Laboratory; M. Murugnananth, School of Materials Engineering; Dr. John
M. Vitek, and Dr. Stan A. David, Oak Ridge National Laboratory
E11:20
AM Microstructural
Characterization And Hot Ductility Of Ni-Base Weldments
by Mr. Frederick F. Noecker II, Dr. John N. DuPont,
Lehigh University; Mr. George A. Young, Mr. Tom Capobianco, Lockheed
Martin Corp
F11:55
AM In Situ Weld
Pool Measurement Using Stereovision
by Chris Debrunner, Tyrone Vincent, John P. H.
Steele, and Chris Mnich, Colorado School of Mines
Wednesday, April 27, 2005
Afternoon Sessions: 2:00 p.m. – 5:00 p.m.
Session 5: Computational Modeling of
Processes, Structures & Properties 1
Dallas Convention Center, Room C142
Chair: Suresh Babu, Oak Ridge National Laboratories
A2:00
PM Estimation Of
The Elasto-Plastic Notch Stress-Strain State For Low Cycle Fatigue
Design Of Ship
by Yooil Kim, Daewoo Shipbuilding and Marine
Engineering Co., Lts. (DSME); Joong-Kyou Kang, Joo-Ho Heo, DSME;
Kyung-Soo Kim, Department of NAOE, Inha University; and Chun-Sik Shim,
DSME
B2:35
PM Transport
Phenomena and Genetic Algorithm Based Window of Welding Variables to
Achieve a Target Gas Metal Arc Fillet Weld Geometry
by Amit Kumar, Dr. Tarasankar DebRoy, Pennsylvania
State University
C3:10
PM Improving
Reliability Of Modeling Heat and Fluid Flow In Complex Gas-Metal-Arc
Fillet Welds
by Amit Kumar, Dr. Tarasankar DebRoy, Pennsylvania
State University
D3:45
PM Optimization of
Johnson Mehl Avarami Equation Parameters For Ferrite To Austenite
Transformation in Steel Welds Using A Genetic Algorithm
by S. Mishra, Dr. Tarasankar DebRoy, Pennsylvania
State University; Dr. John W. Elmer, Lawrence Livermore National
Laboratory; Amit Kumar, Pennsylvania State University
E4:20
PM Modeling
Momentum, Heat and Solute Transport In Aluminum Alloy Welds to Prevent
Liquation Cracking
by S. Mishra, Dr. Tarasankar DebRoy, Dr. S.
Chakraborty, Pennsylvania State University
Session 6: Laser Welding & Processing
1
Dallas Convention Center, Room C147
Chair: Joe Pushkar, Sandia National Laboratories;
Zhili Feng, Oak Ridge National Laboratories
A2:00
PM Weld Sizing And
High Speed Hybrid GMAW/LBW For Sheet Steel
by Ian D. Harris, Edison Welding Institute
B2:35
PM Co2 Simulation
of Hydrogen-Oxygen Joining Thin-Plate Fused Silica Hermetically Sealed
Packages
by Danny O. MacCallum, Dr. Gerald A. Knorovsky,
Scott T. Reed, Brooke M. Nowak-Neely, Sandia National Laboratories
C3:10
PM Weld Defect
Detection In Laser Welded Auto Structure Panels With Infrared
Thermography Technique
by Dr. Zhili Feng, Dr. Hsing Wang, Philip S. Sklad,
Dr. Stan A. David, Oak Ridge National Laboratory
D3:45
PM Fabricability
of Single-Crystal Nickel-Base Alloy Deposits By Direct Laser Deposition
by Dr. Weiping Liu, Dr. John N. DuPont, Lehigh
University
E4:20
PM Hybrid Laser +
GMAW Process for Fatigue-Resistant Welding
by Dr. Dave F. Farson, Mr. Min Hyun Cho, Ohio State
University; and Dr. Paul Denney, Edison Welding Institute
Session 7: Structures & Properties of
Welds 3
Dallas Convention Center, Room C150
Chair: Yoni Adonyi, LeTourneau University
A2:00
PM SMAW, FCAW,
MCAW and SAW Low Alloy Ferritic Deposits: The Challenge is Tensile
Strength
by Estela S. Surian, Universidad Nacional de Lomas
de Zamora; Noemi Mabel Ramini de Rissone, Universidad Tecnologica
Nacional; Hernan G. Svoboda, Facultad de Ingenieria UBA; and Rodolfo
Rep, Conarco-ESAB; Luis A. deVedia, UNSAN-CNEA, CIC
B2:35
PM Friction Stir
Welding of 2219 Aluminum: Behavior of Internetallic Particles
by Guoping Cao, Dr. Sindo Kou, University of
Wisconsin-Madison
C3:10
PM Gleeble
Simulation Of Ferrite Formation In 21Cr-6Ni-9Mn Inertia Welds
by Joseph Puskar, Charlie Robino, Joseph Michael,
Dorian Balch, John Brooks, Sandia National Laboratories
D3:45
PM Nitrogen
Effects in Welding of Advanced High Strength Steels for Automotive
Applications
by Dr. Yoni Adonyi, LeTourneau University; Dr.
Palotas Bela, Budapest University of Technology
E4:20
PM Fatigue
Performance of Butt Joints by The Electro-Gas Welding Process For
Offshore Structures
by Ick Seong Han, Myoung Soo Han, Jong Man Han,
Daewoo Shipbuilding & Marine Engineering Co., Ltd
Thursday, April 28, 2005
Morning Sessions: 9:00 a.m. – Noon
Session 8: Computational Modeling of
Processes, Structures & Properties 2
Dallas Convention Center, Room C142
Chair: Mike Santella, Oak Ridge National Laboratories
A9:00
AM System
Identification and Modelling of Resistance Spot Welding Machines
by Jun Lin, Dr. L. J. Brown, University of Western
Ontario
B9:35
AM Finite Element
Modeling Of Heat Transfer In Friction Stir Welding with Proper Boundary
Conditions
by Vijay Soundararajan, Srdja Zekovic, Dr. Radovan
Kovacevic, Southern Methodist University
C10:10
AM A
Semi-Empirical Model For Prediction Of Fusion Zone Shape
by Dr. Noboyuki Okui, University of New Orleans;
Douglas Ketron, Edison Welding Institute; Dr. Yoshinori Hirata, Osaka
University; Frank M. Bordelon, University of New Orleans; and Dr.
Gordon Clark, The Ohio State University
D10:45
AM The Effect Of
Fluid Immersion on The Percussive Welding Process
by Dr. Gerald Knorovsky, Sandia National
Laboratories; Danny O. MacCallum, Sandia National Laboratories
E11:20
AM Toward
Understanding of Microstructure Evolution In Low Carbon Steel Arc Weld
By Phase Mapping and Modeling
by Wei Zhang, Pennsylvania State University; Dr.
John W. Elmer, Lawrence Livermore National Laboratory; Dr. Tarasankar
DebRoy, Pennsylvania State University
Session 9: Laser Welding & Processing
2
Dallas Convention Center, Room C147
Chair: Radovan Kovacevik, Southern Methodist University
A9:00
AM Application Of
Computational Thermodynamic And Kinetic Models To Laser Surface Alloying
by Dr. Suresh S. Babu, Oak Ridge National
Laboratory; S. M. Kelly, JICS, ORNL; M. Murugananth, School of
materials Engineering; and R. P. Martukanitz, Pennsylvania State
University
B9:35
AM Porosity
Formation In Sharp Focus CW Nd: YAG Standing-Edge Welds
by Jerome T. Norris, John E. Bernal, Charlie V.
Robino, Alen Roach, Sandia National Laboratories
C10:10
AM Development Of
A Distortion Test For Laser Welding
by Charles V. Robino, Frederick M. Hooper, Douglas
A. Hinkley, Joseph D. Puskar, Sandia National Laboratories
D10:45
AM Liquid Metal
Expulsion and Alloying Element Vaporization During Microjoining of
Stainless Steel with Short Laser Pulse
by Xiuli He, Pennsylvania State University; Jerome
T. Norris, Phillip W. Fuerschbach, Sandia National Laboratories; and
Dr. Tarasankar DebRoy, Pennsylvania State University
Session 10: Process Development,
Diagnostics & Controls 3
Dallas Convention Center, Room C155
Chair: Chuck Cadden, Sandia National Laboratories;
John Elmer, Lawrence Livermore National Laboratories
A9:00
AM Rotating Lead
Tandem GMAW Development For High Efficiency Fillet Welding
by Joseph Dierksheide, Dr. Dennis Harwig, Edison
Welding Institute; Nick Evans, and Lee Kvidahl, Northrop Grumman Ship
Systems
B9:35
AM Development Of
An Explosive Bonding Process For Joining Niobioum To 6061 T6 Aluminum
by Todd A. Palmer, Dr. John W. Elmer, Lawrence
Livermore National Laboratory; Dave Brasher, Don Butler, High Energy
Metals; Robert Riddle, Lawrence Livermore National Laboratory
C10:10
AM Effect Of
Manufacturing Variables On the Effectiveness of Spike Tempering During
Spot Welding Advanced High Strength Steels
by Warren Peterson, Jerry Gould, Brian Girvin,
Edison Welding Institute
D10:45
AM Effects of
Parameter Variation on Weld Bead Morphology
by Chris Debrunner, Tyrone Vincent, John P. H.
Steele, Chris Mnich, Colorado School of Mines
E11:20
AM Electron Beam
Prameter Transfer Between Different Facilities Using Advanced
Diagnostic Methods
by Dr. John W. Elmer, Todd Palmer, Lawrence
Livermore National Laboratory; Tom Mustaleski, Ken Nicklas, BWXT Y-12;
and Paul Burgardt, Los Alamos National Laboratory
F11:55
AM An Advanced
Electronic Property Methodology For Weld Integrity Assessment
by Yeong-Do Park, Dr. David L. Olson, Colorado
School of Mines
Symposium on Welding for Pipeline & Energy Applications
Tuesday, April 26, 2005
Afternoon Sessions: 2:00 p.m. – 5:00 p.m.
Session PE1: Process Development
Dallas Convention Center, Room C140
Chair: Craig Dallam
A2:00
PM High Speed
Multi Wire GMAW for High Strength Transmission Pipelines
by S. A. Blackman, T. Liratzis, Cranfield
University; R. Howard, BP Exploration & Topsides Team; and D. V.
Dorling, Transcanada Pipelines LTD
B2:35
PM Advanced
Rotating Electrode GMAW System for High Speed Pipeline Welding
by B. Zheng, C. Reichert, and C. C. Conrardy, Edison
Welding Institute; Dr. Dennis Harwig, Thermadyne Industries; and B.
Marhofer, Serimer DASA North America
C3:10
PM Friction Stir
Welding of API Grade X65 Steel Pipes
by Dr. Zhili Feng, Oak Ridge National Laboratory;
Russell Steel, Scott Packer, MegaStir Technologies; and Dr. Stan A.
David, Oak Ridge National Laboratory
D3:45
PM A Simple
Approach to Hot Tap and Repair Sleeve Welding
by William A. Bruce, Edison Welding Institute
E4:20
PM Root Pass
Welding of Duplex Stainless Steel Pipeline Girth Welds without Backing
Gas
by Matt Boring, Nate Ames, Edison Welding Institute;
Matt Collins, ConocoPhillips Alaska Pipeline; and Dave Fetzmer, BP
Amoco Alaska
Wednesday, April 27, 2005
Morning Sessions: 9:00 a.m. – Noon
Session PE2: Process Modeling &
Controls
Dallas Convention Center, Room C140
Chair: Dave Farson, The Ohio State University; Wangen
Lin, Edison Welding Institute
A9:00
AM Models for
Microstructure Evolution in Pipeline Welds - A Review
by Dr. Suresh Babu, Oak Ridge National Laboratory
B9:35
AM Statistical
and Numerical Analysis for Optimization of Aluminum Tube Welding
by Dr. Dave F. Farson, John Menke, and Navara
Chatarat, Ohio State University
C10:10
AM Application of
Integrated Thermal-Mechanical-Metallurgical Weld Models - From Process
To Perfomance
by Dr. Zhili Feng, Oak Ridge National Laboratory; V.
M. Li, Portland State University; D. S. Kim, Shell Global Solutions
(US); Dr. Suresh Babu, and Dr. Stan A. David, Oak Ridge National
Laboratory
D10:45
AM Development of
GTAW Penetration Control For Shipyard Piping
by Dr. Darren Barborak, and Troy Paskell, WeldQC, Inc
Wednesday, April 27, 2005
Afternoon Sessions: 2:00 p.m. – 5:00 p.m.
Session PE3: Pipeline Symposium:
Properties & Structures
Dallas Convention Center, Room C140
Chair: Steve Liu, Colorado School of Mines; John
DuPont, Lehigh University
A2:00
PM Effects of TIG
Pulse Welding Parameters and Nitrogen Gas Mixed in Argon Shielding Gas
on Weld Bead Formation and Microstructure of Weld Metals of AISI 304L
Stainless Steels at 10 h Welding Position
by Nattapong Sonsuvit, Somrerk Chandra-ambhorn; King
Mongkut’s Institute of Technology North Bangkok; and Gobboon
Lothongkum, Chulalongkorn University
B2:35
PM Limitations of
Cellulosic-Coated Electrodes for Heavy-Wall Pipe and Fittings
by Susan R. Fiore, Edison Welding Institute; Matthew
Q. Johnson, Los Alamos National Laboratory; and William A. Bruce,
Edison Welding Institute
C3:10
PM Robustness of
Muli-bead Multi-layer Adaptive Welding for HSLA Erection Joints
by Joe Dierksheide, J. Russell, Dr. Dennis Harwig,
and Mr. Larry Brown, Edison Welding Institute
D3:45
PM Mechanical
Properties and Hydrogen induced Stress Corrosion Cracking of Super 13Cr
Stainless Steel Welded Joints
by Jose E. Ramirez, Edison Welding Institute
E4:20
PM Development of
Closed-Loop Control of Out-of-Position Robotic Pipe Welding
by John P. H. Steele, Tyrone Vincent, and Chris
Debrunner, Colorado School of Mines
Poster Session
Undergraduate
SPB-1 Optimal Weld Design for Conveyor Pulley
Travis Sands, Mike Walther, Sergiu Albu, The Ohio
State University
SPB-2 Liga Crack Susceptability Testing
Mark Crawford, Nate Badman, Kevin Faraone, The Ohio
State University
SPB-3 Tungsten Erosion
Gregg Gemin, Mike Buehner, Robert Hanna, The Ohio
State University
SPB-4 Effect of Simulated Repair/And PWHT Cycles on
Fatigue Behavior of Type 304L and 410 Stainless Steels
Scott Schuster, Travis McGuire, Adrea Huff, The Ohio
State University
SPB-5 Pulsed FCA Welding Schedule Development for
Stainless Steel Electrode
Chad Egelsky, Nathaniel Squibb, Thomas Cobbs,
William Puthoff, The Ohio State University
SPB-6 Restoration of the Zoarville Station Bridge
John Boyd, Edison Welding Institute; Kevin Gormont,
Bryan Marschke, Nathan Schulte, The Ohio State University
SPB-7 Effect of Structural Steel Coatings on Stud
Weld Quality
Caleb Ropeke, Justin Nielson, Dale Jones, LeTourneau
University
SPB-8 Fatigue Analysis and Design of a Welded Auger
Shaft
Brian V. Lewis, John Harshaw, Robert Warke,
LeTourneau University;
Graduate
SPC-1 Thin Copper Late Brazing by using Cu-P-Ni-Sn
Brazing Filler Metal Foil
Masayuki Watanabe, Yuichiro Futamura, Yasuyuki
Miyazawa, Toshitaka Kobayashi, Tadashi Ariga, Tokai University
SPC-2 A New Method for the Study of Filler Metal Flow
in a Braze Gap
Juan Carlos Madeni, Stephen Liu, Colorado School of
Mines; Michael Hosking, Charles Cadden, Sandia National Laboratories
SPC-3 Study of Mechanical Properties &
Precipitation Behavior in Friction Stir Welded Thin Sheet 2024: Effect
of Parameters on Microstructure and Properties of a thin sheet Al-Cu-Mg
Alloy
Alpesh Khushalchand Shukla, Rensselaer Polytechnic
Institute; William A. Baeslack III, The Ohio State University
SPC-4 Thermo-Mechanical Modeling & Microstructure
Characterization for Fe-Al Friction Stir Welding: Understanding Fe-Al
Friction Stir Weld Formation Using Thermo-Mechanical Model and
Microstructure
Vijay Soundararajan, Eswar Yarrapareddy, Changming
Chen, Radovan Kovacevic, Southern Methodist University
SPC-5 Braze-ability of Silver-based Brazing Filler
Alloy (Ag-Cu-Cd-Zn)
Jun Sokawa, Hitoshi Maruyama, Maki Nozue, Yasayuki
Miyazawa, Tadashi Ariga, Tokai University
SPC-6 Repair Weldability of Service-Aged
Heat-Resisting Stainless Steels
Shu Shi, John C. Lippold, The Ohio State University
SPC-7 An Investigation of the Cracking Susceptibility
of Hastelloy C-22
Morgan Gallagher, The Ohio State University
SPC-8 Ductility Dip Cracking Susceptibility in FM-52
and FM-52M
Nathan Nissley, John C. Lippold, The Ohio State
University
SPC-9 Collection and Characterization of Welding Fume
Jeffrey W. Sowards, John C. Lippold, The Ohio State
University
SPC-10 Microstructural Development
Diagrams to Deisgn Filler Metal Compositions for Stainless Steels
Matthew J. Perricone, Timothy D. Anderson, Lehigh
University
SPC-11 Gleeble Simulated Stir Zone
Microstructures
Seth J. Norton, John C. Lippold, The Ohio State
University;
Professional
P1 Weld Fume Specification & Particle Size
Distribution-OSH&E Comparison: Pulsed Inverter vs. Existing Source
Kathleen M. Paulson, PE, Naval Facilities
Engineering Service Center; Gene Franke, Naval Surface Warfare Center;
Steve Schwartz, PE, VERSAR, Inc.
P2 Hardfacing Delamination During Laser Weld Repair:
Brittle Phases Revewaled by LOM, EMPA and AEM
T. G. Hicks, M. G. Burke, Bechtel Bettis, Inc.
P3 In-Process Monitoring of Pinch Welding: An
Investigation of a Bond Quality Indicator
Daniel Hartman, Mark J. Cola, Los Alamos National
Laboratory; Vivek R. Dave, HYTEC, Inc.
P4 Residual Stress Measurement in Welds Using
Speckle Pattern Interferometry
Vivek R. Dave, Mike Steinzig, HYTEC, Inc.; Daniel
Hartman, Mark J. Cola, Los Alamos National Laboratory
P5 Advanced X-Ray Computed Tomography for Weld
Inspection
Vivek R. Dave, David Phillips, Anthony Davis, HYTEC,
Inc.; Mark J. Cola, Daniel Hartman, Matthew Johnson, Los Alamos
National Laboratory
P6 In Situ Weld Metal Continue Cooling
Transformation Diagrams
Boian T. Alexandrov, John C. Lippold, The Ohio State
University; William A. Bruce, Edison Welding Institute
P7 Low Cost Portable Fixed-Gap Bobbin Tool Friction
Stir Weld Machine
Denny L. Graham, Graham & Associates