Table of Contents

2003 Technical Sessions

Abstracts Home | Author Index
Session 1: Gas Metal Arc Welding

1A Melting Rate Analysis of the VP-GMAW Process

by D. D. Harwig and J. Dierksheide, Edison Welding Institute; and D. Yapp and S. Blackman, Cranfield University

1B Assessing the Effects of GMAW-P Parameters on Arc Power and Weld Heat Input

by A. Joseph and D. D. Harwig, Edison Welding Institute; and D. Farson and R. Richardson, The Ohio State University

1C Paper Withdrawn

1D Observation on Short-circuiting Transfer Process of GMAW

by W. Hou and J. Hu, The University of Michigan

Session 2: Issues in Materials Joining I

2A Characterization and Kinetics of the Interfacial Reactions in Solder Joints of Tin-Based Solder Alloys on Copper Substrates

by J. C. Madeni and S. Liu, Colorado School of Mines; and T. Siewert, National Institute of Standards & Technology

2B Application of Magnetic Pulse Welding for Dissimilar Aluminum-Copper Joints

by M. Marya, Colorado School of Mines; and S. Marya, Ecole Centrace Nantes

2C The Influence of Gases in Arc Welding of Magnesium

by M. Marya and G. R. Edwards, Colorado School of Mines

2D Parametric Study in Laser Roll Bonding of Low Carbon Steel and Aluminum Alloy

by M. Kutsuna, M. Rathod, and A. H Azar, Nagoya University Dept. of Materials Processing

2E Thermal Fatigue Study of the Weld Cladding Material

by O. J. Sarria Hernandez and N. Guedes de Alcantara, Center for Characterization and Development of Materials

Session 3: Laser Welding I

3A The Effect of Laser Welding Parameters on Pitting Corrosion Behavior of AL-6XN Superaustenitic Stainless Steel

by M. Qian and J. N. DuPont, Lehigh University

3B Laser Weld Keyhole Dynamics and Control

by D. Farson and M. H. Cho, Ohio State University

3C Paper Withdrawn

3D Weld Pool Geometry & Alloys Element Vaporization During Laser Spot Welding of 304 Stainless Steel

by X. He, Pennsylvania State University; and P. W. Fuerschbach, Sandia National Laboratories

Session 4: Aluminum Joining

4A Weldability Analysis of Spot Welding on Aluminum Alloys Using FEM

by S. M. Patel and A. V. Gohil, SS Engineering College

4B Liquidation Cracking in Full-Penetration Welds of 2219 and 2024 Aluminum Alloys

by C. Huang and S. Kou, University of Wisconsin-Madison

4C Liquidation Cracking in Full-Penetration Welds of 6061 Aluminum Alloy

by C. Huang and S. Kou, University of Wisconsin-Madison

4D The Role of Iron in Determining the Ballistic and Corrosion Performance of Welded Aluminum 2519

by C. E. Cross, D. Gutscher, P. Chintalapati, and R. Martukanitz, Montana Tech

Session 5: Microstructural Evolution I

5A Austenite to Martensite Phase Transformation in 9 Cr 1 Mo Steel Weld Metal

by M. L. Santella, S. S. Babu, R. W. Swindeman, E. D. Sprecht, and G. E. Ice, Oak Ridge National Laboratory; and P. Zschack, University of Illinois at Urbana-Champaign

5B Effects of Manganese and Nickel on the Phase Stability of High Alloy Weld Metals

by F. Martinez, G. Edwards, and S. Liu, Colorado School of Mines

5C Microstructural Evolution During GTA Welding of 1005 Steel: Modeling and Mapping

by W. Zhang and T. DebRoy, Pennsylvania State University; and J. W. Elmer, Lawrence Livermore National Laboratory

5D Grain Growth in the Heat-Affected Zone of Ti-6Al-4V Welds

by S. Mishra and T. DebRoy, Pennsylvania State University

Session 6: Laser Welding II

6A Properties of 3D Parts Built by RP Based on Welding

by Z. Jandric and R. Kovacevic, Southern Methodist University

6B A Novel Welding-Based Solid Freeform Fabrication Technology for Aluminum Alloys

by H. Wang and R. Kovacevic, Southern Methodist University

6C Direct Laser Deposition of Copper onto Steel

by R. Noecker and J. N. DuPont, Lehigh University

6D Composition Control in Direct Laser Deposition

by J. N. DuPont and R. R. Unocic, Lehigh University

Session 7: Issues in Materials Joining II

7A Mechanical Properties and Microstructure of C-Mn-Ni 1 Ferritic Metal Cored Wire All-Weld Metal

by H. Svoboda, Dpto Ingenieria Mecanica y Naval; M. Ramini de Rissone, Facultad Regional San Nicolas UTN; L. A. de Vedia, Instituto de Tecnologia Prof Jorge A Sabato; and E. S. Surian, Conarco Alabres y Soldaduras SA

7B Influence of Process Variables on ANSI/AWS A5.29-98 E81T5-Ni1 Flux Cored Wire All-Weld Metal Properties

by M. Ramini de Rissone and E. S. Surian, National Technological University; L. A. de Vedia, National University of San Martin; and H. Svoboda, National University of Buenos Aires

7C Investigation on Welding Fume Formation in FCAW under CO2

by G. Liberati and S. Liu, Colorado School of Mines; and P. Roualt, Air Liquide Welding

7D Solid vs. Tubular-Wire Electrode Welding of HPS Steels

by S. Nelson and Y. Adonyi, LeTourneau University

7E Flux-Cored-Wire TIG Welding

by B. Yan, Tian Steel Inc.

7F Evaluation of Commercial SMAW Electrodes in Fresh Water

by F. Perez and S. Liu, Colorado School of Mines; and A. Q. Bracarense and E. C. P. Pessoa, Federal University of Minas Gerais

Session 8: Modeling of Weld Stresses and Distortion

8A Modeling of Heat Transfer and Fluid Flow for Transient Welding Conditions

by J. W. Elmer, Lawrence Livermore National Laboratory; and T. DebRoy, Pennsylvania State University

8B Experimental and Finite Element Study of Laser Cutting Induced Distortion in a Production Environment

by P. Dong and Y. Yang, Battelle Memorial Institute; and L. Chen, Caterpillar Inc.

8C Analysis of Welding Residual Stresses and Distortion in Large Fabricated Structures

by Z. Yang and X. L. Chen, Caterpillar Inc.; and T. Hong, Belcon Inc./Caterpillar Inc.

8D Thermo-Mechanical-Metallurgical Modeling of Cracking

by J. W. Park and S. S. Babu, Oak Ridge National Laboratory

8E Weld Residual Stresses and Crack Growth in Bimetallic Pipe Welds

by F. W. Brust, Y. P. Yang, and P. M. Scott, Battelle Memorial Institute

Session 9: Resistance Welding

9A Liquid Metal Embrittlement in Resistance Spot Welds of AHSS Steels

by C. Jiang, A.E.T. Integration, Inc.; A. K. Thompson, U.S. Steel, Automotive Center; and S. Agashe, J. Zhang, and H. Zhang, University of Toledo

9B The Effect of Electrode Degradation of Nugget Microstructures in Resistance Spot Welding of Aluminum Alloys

by S. Fukmoto and E. Biro, University of Waterloo

9C Determination of RSW Electrode Degradation through Image Processing

by J. Peng, University of Waterloo; and L. Brown, University of Western Ontario

Session 10: Friction Stir Welding

10A Paper Withdrawn

10B Friction Stir Welding of DH-36 Steel

by T. Lienert, Los Alamos National Laboratory; J. A. Hogeboom, University of South Carolina; and L. Kvidahl, Northrup Frumman Ship Systems

10C Friction Stir Welding of Aluminum Metal Matrix Composites

by D. Storjohann, South Dakota School of Mines and Technology; and S. S. Babu, S. A. David, and P. Sklad, Oak Ridge National Laboratory

10D Friction Stir Welding of Stainless Steel and Nickel Base Alloys

by R. J. Steel, MegaStir Technologies; and T. W. Nelson, Brigham Young University

Session 11: Issues in Materials Joining III

11A Analytical Practice for Weld Metal Property Predictions

by D. L. Olson, S. Liu, and Y. D. Park, Colorado School of Mines; and E. A. Metzhower, U.S. Naval Research Laboratory

11B Fatigue Performance of GMAW Welded Joint Using Hot Rolled Dual Phase Steels

by C. Jiang, A.E.T. Integration, Inc.; and J. Chiang, Ford Motor Company

11C The Effect of Torch Angle on the Heat Transfer, Fluid Flow During GTAW

by Y. Fan and T. DebRoy, Pennsylvania State University

11D A New Look at Time-Temperature-Thickness Requirements for PWHT

by P. Dong, J. K. Hong, and Z. Cao, Battelle Memorial Institute

11E Welding Stainless Steel Piping with No Backing Gas

by C. W. Patrick, Fluor Corporation; and B. Messer, Fluor Canada, Ltd.

Session 12: Weld and Structure Design: Today and Tomorrow

12A Problem Solving Environment for Integrated Weld Process-Microstructure Modeling

by S. S. Babu, M. S. Summers, and G. Sarma, Oak Ridge National Laboratory

12B Virtual Weld-Joint Design--A Systematic Modeling Approach for High Performance Welds

by Z. Yang, N. Chen, and H. W. Ludewig, Caterpillar Inc.

12C Analytical Thermal Solutions for Complex Welded Structures

by Z. Cao and F. W. Brust, Battelle Memorial Institute

12D The Evolution and Foundation of Modern Welding Design

by O. Blodgett, Lincoln Electric Company

12E Applications of Advanced Weld Modeling Technology in Structure Design and Manufacture

by Y. Yang, F. W. Brust, and Z. Cao, Battelle Memorial Institute

Session 13: Microstructural Evolution II

13A In-Situ Observations of Phase Transformations in Ti-6Al-4V Alloy Welds using Spatially Resolves X-ray Diffraction

by J. Elmer, T. Palmer, and J. Wang, Lawrence Livermore National Laboratory; and S. S. Babu, Oak Ridge National Laboratory

13B Weld Solidification of Superaustenitic Stainless Steels and Ni-Base Alloys for Marine Environment Applications

by M. Perricone and J. N. DuPont, Lehigh University

13C In-Situ Observations of Weld Solidification in Fe-C-Al-Mn steels

by S. S. Babu, Oak Ridge National Laboratory; and J. W. Elmer, Lawrence Livermore National Laboratory

13D Direct Calculation of Ferrite Number from Thermodynamic and Kinetic Models

by J. M. Vitek and S. S. Babu, Oak Ridge National Laboratory; and T. Koseki, Nippon Steel Corporation

13E Time Resolved X-Ray Diffraction Observations of Ferrite/Austenite Transformations in the Fusion and Heat Affected Zones of 2205 Duplex Stainless Steel Spot Welds

by T. A. Palmer, J. W. Elmer, and J. Wong, Lawrence Livermore National Laboratory; and S. S. Babu, Oak Ridge National Laboratory

Session 14: Process Automation

14A Development of Vision-Based Robotic Welding for Out-of-Position Welding

by J. P. H. Steel, T. Vincent, and C. Debrunner, Colorado School of Mines

14B Trackless Movement and Full Penetration Arc Welding

by S. B. Zhang, SB Wise Welder Co.; and D. Sun, Tiangin University PR China

14C Weld Deposit Variations of Controlled and Non-Controlled Short Circuit Metal Transfer

by R. Hutchison and S. Moran, Miller Electric Mfg. Co.

14D Nonlinear Robust Control for PAW Under Unknown Speed and Thickness

by W. Lu, W. Y. Lin, and Y. Zhang, CRMS University of Kentucky

14E Guided Gas Tungsten Arc Welding Process

by Y. Zhang, CRMS University of Kentucky; and L. Yuchi, University of Kentucky

Session 15: Weldability

15A Solidification Cracking Mechanisms in Low Alloy Steel Welds

by V. Shankar, Indira Gandhi Centre for Atomic Research; and J. H. Devletian, Portland State University

15B Effect of Boron and Zirconium on the Resistance of Alloy N07214 to Strain Age Cracking

by M. Rowe, Haynes International Inc.

15C Ductility Dip Cracking of Ni-Base Filler Metals--Insight into the Mechanism

by A. J. Ramirez and J. C. Lippold, Ohio State University

15D Evaluation of Hot Cracking in Austenitic Stainless Steel Welds

by V. Shankar and S. L. Mannan, Indira Gandhi Centre for Atomic Research

Session 16: Welding Processes in Industry

16A Accelerated Deposition Rates With AC High Deposition Tubular Wire

by P. J. Nicklas, ITW Hobart Brothers

16B Gas Metal Arc Pulse Robotic Welding of a Titanium Vehicle for the U.S. Army

by S. Luckowski and M. Hummers, U.S. Army ARDEC

16C Materials Used to fabricate or Repair Heavy Duty Industrial Fan Rotors

by L. Schweinegruber, Robinson Ind. Inc.

16D Laser Hybrid Process at Volkswagen/Germany

by F. Dietachimair and G. Blum, Fronius USA LLC

16E XML for Exchange of Weld Inspection Results

by W. G. Rippey, T. P. Quinn, and J. L. Michaloski, NIST

Sponsored Sessions

Session SP1: Manufacturing, Processing, and Repair Technique

SP1A Repair Techniques for Fusion Reactor Applications

by M. H. Tosten, S. L. West, and W. R. Kanne, Jr., Savannah River Technology Center

SP1B Bobbin-Tool Friction Stir Welding of Thick-Walled Aluminum Alloy Pressure Vessels

by E. Dalder, E. Kokko, and J. Pastrnak, Lawrence Livermore National Laboratory; and J. Engel, R. S. Forrest, K. McTernan, and D. Waldron, Advanced Joining Technologies, Inc.

SP1C Hot Ductility of Laser Deposited Alloy 690

by P. W. Hochanadel, M. J. Cola, V. R. Davé, G. K. Lewis, K. Lao, V. D. Vargas, and A. M. Kelly, Los Alamos National Laboratory

SP1D Weldability of Hastelloy B3

by G. A. Knorovsky, Sandia National Laboratories

Session SP2: Diagnostics and Modeling

SP2A Mechanistic Modeling of Porosity in 3013 Outer Container Welding (U)

by G. R. Cannell and W. L. Daugherty, Savannah River Technology Center

SP2B Solidification Velocity and Vapor Recoil Force measurement in Laser Spot Welds

by A. C. Hall, R. A. Roach, and G. A. Knorovsky, Sandia National Laboratories

SP2C Validating a Solid-State Resistance Weld Model Using the Gleeble 3500

by D. O. MacCallum, G. A. Knorovsky, P. S. Duran, A. R. Ortega, B. R. Antoun, and J W. Foulk III, Sandia National Laboratories

SP2D High-Speed, High-Resolution Imaging of Crack Formation in the Varestraint Test

by C. V. Robino, A. C. Hall, and G. A. Knorovsky, Sandia National Laboratories

College Life--Careers in Welding Engineering and Engineering Technology

CL1A What Exactly Welding Engineering Technologist Do?

by D. Watkins, Utah State University

CL1B Undergraduate Education and Applied Research in Welding Engineering

by S. Nelson, LeTourneau University

CL1C Undergraduate Research in Welding Engineering at OSU

by N. Ames, The Ohio State University

CL1D Why Do a Graduate Degree in a Metallurgical and Materials Engineering Department?

by J. A. Major and S. Liu, Colorado School of Mines

CL1E Seven `Truths' That Will Shape the Future of Welding and Joining Education

by R. W. Messler, Jr., Rensselaer Polytechnic Institute

Poster Sessions

Student Category A: Certificate and 2-Year Degree Programs

SPA1 Hydroforming of Tube to Tubesheet Joints

by Sean Williamson, North Harris College (Sponsored by Ron Theiss, Instructor)

SPA2 Coltan

by David McCombs, North Harris College (Sponsored by Ron Theiss, Instructor)

SPA3 Microbiologically Induced Corrosion

by Heather Vester, North Harris College (Sponsored by Ron Theiss, Instructor)

SPA4 Zinc Aluminum 12

by Keith Sayles, North Harris College (Sponsored by Ron Theiss, Instructor)

SPA5 Fatigue Failure and Improvement In Welded Structures

by Jacob Ladipo, North Harris College (Sponsored by Ron Theiss, Instructor)

SPA6 Submerged Arc Welding

by Tommy Fuchs, North Harris College (Sponsored by Ron Theiss, Instructor)

SPA7 Influence of PWHT on Steel Hardness

by Chau Hoang, North Harris College (Sponsored by Ron Theiss, Instructor)

Student Category B: Undergraduate Degree Program

SPB1 Torch Brazing for Marine Mechanical Corporation

by Dongkeun Yi, The Ohio State University (Sponsored by Chon L. Tsai, Instructor)

SPB1 Torch Brazing for Marine Mechanical Corporation

by Brad Martensen, The Ohio State University (Sponsored by Chon L. Tsai, Instructor)

SPB2 Honda Ultrasonic Test Evaluation

by Nancy Kwon, Martin Kaffenbarger, Bob Weiler, and Robert Huff, The Ohio State University (Sponsored by Stan Rohklin, Instructor)

SPB3 GMAW End Weld Parameter Development fo HF-ERW Tube Manufacturing Process

by Mike Lantz, Stacy Maag, and Jason Miller, The Ohio State University (Sponsored by Charles Albright, Instructor)

SPB4 Shielding Gas Comparison For Spray and Short Circuit Transfer Modes

by Jarrod Bichon, Matt Schrift, Josh Holtsberry, and Jeff Hixon, The Ohio State University (Sponsored by Richard Richardson, Instructor)

SPB5 Effect of Pulsing Variables on Weld Bead Shape

by Katie Sneary, Brian Baughman, and Jeff Zook, The Ohio State University (Sponsored by Dave Farson, Instructor)

SPB6 Robust Welding Parameter Development for Narrow Gap Tandem GMAW

by Timothy L. Jerew, William J. Dawson, and Joshua D. Fielding, The Ohio State University (Sponsored by Richard Richardson, Instructor)

SPB7 Effect of Hold Temperature on the Liquid Solder (SnBiZn)/Metallisation (Cu) Interfacial Reaction

by Miss Lee Shuh Yi, SIMTech/University of Singapore (Sponsored by Andrew Spowage, Instructor)

SPB8 Optimization for the Repair of Worn Aircraft Engine Components

by Elaine Lee, National University of Singapore (Sponsored by Dr. A. Shacklock, Instructor)

SPB9 Effects of Purging Gas Oxygen Levels on GTA Welded 304 Sanitary Stainless Tube

by Timothy Davis, Utah State University (Sponsored by Leijun Li/Mark Baugh, Instructor)s.

Student Category C: Graduate Degree Program

SPC1 Tensile Ductility of HPS70W

by Steven Ahstadt, University of Minnesota (Sponsored by Robert Dexter, Instructor)

SPC2 Numerical Simulation of Gas Metal Arc Welding Process

by Fang Wang, The University of Michigan (Sponsored by S. Jack Hu, Instructor)

SPC3 Development of Novel Solidification Cracking Susceptibility Test

by Daniel Ryan, The Ohio State University (Sponsored by John Lippold, Instructor)

SPC4 Improving GTA Weld Penetrations in Aluminium Alloys Through Silica Applications

by Guillaume Ruckert, École Centrale NANTES (Sponsored by Surandar K. Marya, Instructor)

SPC4 Improving GTA Weld Penetrations in Aluminium Alloys Through Silica Applications

by Stephane Sire, Ecole Normale Superieure de Cachan (Sponsored by Surandar K. Marya, Instructor)

SPC5 Gleeble Simulation for Ranking Postweld heat Treatment Cracking Susceptibility

by Seth Norton, The Ohio State University (Sponsored by John Lippold, Instructor)

SPC6 Comparison of Strain-to-Fracture and Hot Ductility Tests for Evaluating DDC

by Nathan Nissley, The Ohio State University (Sponsored by John Lippold, Instructor)

SPC7 Modulated Laser Welding Processes

by Mr. Min Hyun Cho, The Ohio State University (Sponsored by Dave Farson, Instructor)

SPC8 Using Roll Welding and Reaction Annealing to Process Sheet Materials

by Gajanan Chaudhari, The University of Alabama (Sponsored by Viola L. Acoff, Instructor)

SPC9 Prediction and Verification of TA Welds in Gamma Titanium Aluminide

by Kirtikumar Bisen, The University of Alabama (Sponsored by Viola L. Acoff, Instructor)

SPC10 Hot Cracking Susceptibility of 309 Filler Metal with Trace Elements

by Ms. Hsiu-Ching Hsu, National Chung Hsing University (Sponsored by Weite Wu, Instructor)

SPC11 Self-Shielded Flux Cored Arc Weld Metal Characterization--Part I

by Jeff Major, Colorado School of Mines (Sponsored by Stephen Liu, Instructor); and Marie Quintana and Craig Dallam, The Lincoln Electric Company

SPC12 Self-Shielded Flux Cored Arc Weld Metal Characterization--Part II

by Jeff Major, Colorado School of Mines (Sponsored by Stephen Liu, Instructor); and Marie Quintana and Craig Dallam, The Lincoln Electric Company

SPC13 Monitoring Nugget Size of Small Scale Resistance Spot Welding

by John Chen, The Ohio State University (Sponsored by Dave Farson, Instructor)

Professional/Commercial Division

P1 Tensile Testing of Leaded and Lead-Free Solders Using Sub-Sized Specimens

by Yair Rosenthal and T. P. Quinn, National Institute of Standards & Technology

P2 Significance of Parameter Monitoring in Activating Flux GTA Welding

by Z. Sun and D. Pan, Singapore Institute of Manufacturing Technology

P3 Welding Duplex Stainless Steel with a Plasma + GTA Dual Torch Technique

by Z. Sun and D. Pan, Singapore Institute of Manufacturing Technology

P4 Weld Repair of Dome of the U.S. Capitol

by T. A. Siewert and C. N. McCowan, National Institute of Standards & Technology; R. A. Bushey, J. Doherty, and T. Christ, ESAB Welding & Cutting Products; D. J. Kotecki, The Lincoln Electric Company; L. W. Myers, Jr., Consultant; E. Hinshaw and S. Kiser, Special Metals, Inc.; and K. Hildebrand, Office of the Architect of the Capitol

P5 Microstructure Development during the Friction Stir Welding of Ti-6Al-4V

by A. J. Ramirez and M. C. Juhas, The Ohio State University

P6 An Automated Welding Station for Aircraft Engine Component Repair

by Dr. Andrew Shacklock, Singapore Institute of Manufacturing Technology

P7 Explosive Consolidation and Jacketing of tungsten-Based Materials at Elevated Temperatures

by Dr. Laslo Kecskes, US Army Research Laboratory

P8 Non-Destructive Evaluation of Intertia Friction Welds: An Investigation into Feature Descriptors

by D. A. Hartman, V. R. Dave and M. J. Cola, Los Alamos National Laboratory

P9 Overcoming the Limitations of a Single-Point Sensing Technique for Monitoring Weld Pool Oscillations

by D. A. Hartman, D. R. DeLapp, R. W. Carpenter, V. R. Dave, M. J. Cola, and M. S. Piltch, Los Alamos National Laboratory; and G. E. Cook and R. J. Barnett, Vanderbilt University

P10 Magnetic Pulse Welding of Aluminum to Steel

by Dr. Victor Shribman, Yuri Livshitz, and Oren Gafri, Pulsar, Ltd.; and Adin Stern and Ben Gurion, University of the Negev

Abstracts Home | Author Index